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Published online 27 October 2005
Published in Crop Sci 45:2523-2528 (2005)
© 2005 Crop Science Society of America
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CROP ECOLOGY, MANAGEMENT & QUALITY

Tillage Effects on Corn Emergence, Silage Yield, and Labor and Fuel Inputs in Double Cropping with Wheat

Anastasios S. Lithourgidisa,*, Constantinos A. Tsatsarelisb and Kico V. Dhimac

a Dep. of Agronomy, University Farm, Aristotle Univ. of Thessaloniki, 570 01 Thermi, Greece
b Dep. of Agricultural Engineering, Aristotle Univ. of Thessaloniki, 541 24 Thessaloniki, Greece
c Technol. and Educ. Inst. of Thessaloniki, 541 01 Sindos, Greece

* Corresponding author (lithour{at}agro.auth.gr)


    ABSTRACT
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 SUMMARY
 REFERENCES
 
Conservation tillage systems can be an important part of a sustainable agricultural system providing benefits for the farmers in terms of labor and fuel consumption; however, yield variability may discourage and slow adoption. Field experiments were conducted for four consecutive growing seasons in northern Greece to investigate the effect of three tillage systems (no-tillage, reduced tillage, and conventional tillage) on corn (Zea mays L.) establishment and silage yield and to compare human labor and fuel consumption required for corn production under these tillage systems in double cropping with winter wheat (Triticum aestivum L.). The effect of tillage system on wheat grain yield was also evaluated. No significant differences in the emergence of corn plants were found between no-tillage and conventional tillage in two out of the 4 yr of the experimentation; however, in 2 yr, the number of the emerged corn plants was lower by 26 and 16% with no-tillage than with conventional tillage apparently because of dry soil conditions at sowing. In all years, the number of emerged corn plants in reduced tillage did not differ significantly from the other two tillage systems. No significant differences in corn silage yield were found among tillage systems, with the exception of 1 yr where a reduction in corn biomass by 13% was recorded with no-tillage compared with conventional tillage. There were on average 35.9 and 5.6% total time saving and 36.0 and 7.2% total fuel saving with no-tillage and reduced tillage, respectively. Despite significant differences among years, wheat yield was not affected by tillage practices. No-tillage or reduced tillage corn following winter wheat could be successfully implemented under favorable soil conditions at sowing with the advantage of reducing labor and fuel consumption compared with conventional tillage.


    INTRODUCTION
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 SUMMARY
 REFERENCES
 
REDUCED TILLAGE PRACTICES have been widely used in the last decades as an attractive alternative to conventional tillage practices because of their potential to reduce production cost and benefit for the environment (Smart and Bradford, 1999; Al-Kaisi and Yin, 2004). Besides reducing soil erosion and lowering operating costs, reduced tillage practices can save considerable time with seedbed preparation compared with conventional tillage practices; however, yield variability with reduced tillage practices still remains a major concern among growers.

Delayed crop emergence and reduced plant population are problems sometimes associated with corn production under conservation tillage practices. Poor crop establishment, low plant populations, and delayed early plant growth due to higher mechanical impedance of soil were the primary cause of low corn forage yields on no-tillage plots observed by Hughes et al. (1992). On the other hand, a number of studies have reported that corn yields were similar with reduced tillage systems or traditional moldboard plow tillage (Al-Darby and Lowery, 1986; Mehdi et al., 1999; Beyaert et al., 2002). However, most of research has shown a great variability in corn yield response to no-tillage treatments, which often depends on previous crop and soil drainage characteristics (Dick and Van Doren, 1985; Griffith et al., 1988).

In general, well-drained soils, crop rotation, and warmer climates often account for higher corn yields with no-tillage than poorly drained soils, continuous cropping, and cooler climates (Griffith and Wollenhaupt, 1994). Thus, no-tillage corn produced greater yield on well-drained sandy loam and silt loam soils but less yield on a dark and poorly drained soil than moldboard plow for continuous corn (Griffith et al., 1973). However, continuous corn yield in no-tillage and moldboard plow systems did not differ on a poorly drained loam and a well-drained sandy loam (Hesterman et al., 1988). Yields of continuous corn have been less under no-tillage than moldboard plow tillage on silt loam or finer textured soils (Dick and Van Doren, 1985; Griffith et al., 1988; Meese et al., 1991). A yield reduction due to no-tillage can often be offset, at least partially, by rotating corn with other crops (Griffith et al., 1988; Chase and Duffy, 1991; Dick et al., 1991). Thus, Meese et al. (1991) reported a yield decrease of about 10% for continuous corn in no-tillage compared with moldboard plow tillage, whereas corn yields under these two tillage systems were generally similar in a corn-soybean [Glycine max (L.) Merr.] rotation. Corn yield was found to be significantly higher under plow tillage in 1992, following alfalfa (Medicago sativa L.) but similar to no-tillage in 1993 on a clay loam soil (Karunatilake et al., 2000). On the contrary, Brown et al. (1989) reported that no-tillage corn yield was less than yield with moldboard plow, disking, and field cultivation in a corn–soybean rotation. Similarly, corn forage yields on no-tillage plots were, on average, 16% lower than on full-tillage plots in a 10-yr corn-oats (Avena sativa L.) rotation (Hughes et al., 1992).

No-tillage systems are characterized by high levels of previous crop residues on soil surface. The presence of residues can reduce soil erosion, conserve soil moisture, decrease evaporation and runoff and increase rainfall infiltration (Pierce et al., 1992). On the other hand, the presence of residue may delay plant emergence and reduce crop yields mainly because of cooler soil temperatures (Opoku et al., 1997). Lund et al. (1993) reported reduction of 6% in no-tillage corn yields where corn followed wheat rather than soybean. High levels of wheat straw mulch on no-tillage plots reduced corn yields in Nebraska (Wicks et al., 1994). Reducing the amount of wheat residues increased early-season corn plant height and yield (Swanton et al., 1995). When all wheat residue was completely removed, no-tillage corn yields were not different from those obtained with fall tillage systems (Opoku et al., 1997). On the contrary, with a wheat-sorghum [Sorghum bicolor (L.) Moench] rotation retaining mulch on the soil surface during the growing season increased grain sorghum yield 9 to 11% when compared with no mulch (Unger and Jones, 1981).

Acceptance of no-tillage or reduced tillage systems for corn depends more on its profitability rather than grain yield alone. Profitability for corn depends on revenue (grain yield x price for grain) and total production cost (Al-Kaisi and Yin, 2004). In general, greater economic returns and lower production cost of reduced tillage systems result in reduced energy and operator time requirements compared with conventional tillage systems (Smart and Bradford, 1999). Thus, reduced tillage systems have lower costs in labor, fuel, and machinery inputs (Raper et al., 1994), although the presence of difficult-to-control weeds can greatly elevate herbicide and total production costs (Smith et al., 1996). Therefore, the expected higher economic return with no-tillage corn because of labor and fuel saving is questionable. The economic return for no-tillage may vary considerably with many factors such as soil characteristics, management practices, crop rotation, and labor inputs compared with conventional or other conservation tillage systems. Karunatilake et al. (2000) reported that long-term use of reduced tillage systems was more economic than conventional tillage systems on well-structured clay loam soils. Similarly, Smart and Branford (1999) found in a 4-yr tillage study that conservation tillage systems (reduced and no-tillage) had greater economic returns compared with a conventional tillage system because of both greater yield in dry years and lower production costs in all years. However, Chase and Duffy (1991) found that the economic return for corn under no-tillage was similar to that under moldboard plow, ridge, or chisel plow tillage in a corn–soybean rotation. Moreover, Doster et al. (1983) reported that no-tillage ranked second in economic return for corn, next to ridge tillage, among six tillage systems in both continuous corn and corn-soybean rotations.

The objective of this study was to investigate the effect of no-tillage (direct drilling) and reduced tillage on corn establishment and silage yield and to determine consumption of fuel and human labor required for corn production under these tillage systems compared with conventional tillage in double cropping with winter wheat. The effect of tillage systems on grain yield of winter wheat was also evaluated.


    MATERIALS AND METHODS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 SUMMARY
 REFERENCES
 
One field experiment was conducted during the 1997–1998, 1998–1999, 1999–2000, and 2000–2001 growing seasons in the University Farm of Thessaloniki in northern Greece. The experiment was established in a clay loam, well-drained soil with pH 8 and organic matter content 12.5 g kg–1 (0- to 30-cm depth). The previous crop was winter wheat (variety Yecora), which was harvested in mid June of each growing season approximately 20 to 25 cm from the soil level. Wheat straw (4000 kg ha–1) was baled and removed after harvest.

Corn (Pioneer hybrid PR 3245) was sown within the first week of July (a common period for planting corn as double crop following wheat) of each growing season at the same field where winter wheat was previously grown. The experimental design was a randomized complete block of the three tillage systems replicated ten times. Plot size was 6.00 x 50.00 m, which allowed the use of commercial-size farm equipment; each plot included eight corn rows. Tillage treatments were separated by a 2-m buffer zone.

The three tillage management systems were (i) NT (no-tillage), i.e., corn sowing with direct drilling (after wheat harvest) without any seedbed preparation, using four-row sowing machine (Model Annodi Fondazione, Co., Gaspardo, Italy), designed especially for direct drilling. The planter was equipped with two single fluted coulter blades in one line (45- and 30-cm diameter, respectively) to cut a slit, followed by two inclined plain disks (28-cm diameter) to form a V-groove in which the seed was placed, and a single 10-cm-wide wheel (45-cm diameter) for furrow closing. (ii) RT, i.e., corn sowing after reduced tillage (heavy offset harrow disc to a depth of 18 cm and cultivator to a depth of 12 cm, speeds of operations 10 and 8 km/h, respectively). (iii) CT, i.e., corn sowing after conventional tillage (four-bottom moldboard plow to a depth of 22 cm at a speed of 7 km/h, tandem harrow disc to a depth of 12 cm at a speed of 11 km/h, and cultivator to a depth of 12 cm at a speed of 8 km/h), which is the common tillage practice for corn production in Greece and was considered as control. A 88 HP (64.7 kW) Ford tractor (Model 6640 Powerstar SL) was used for all operations, running at 1700 to 2100 rpm engine speed (according to load). In conventional tillage and reduced tillage plots, corn was sown with farmer's equipment (four-row pneumatic sowing machine, Model sp. 520, Co., Gaspardo, Italy). The planter was equipped with a runner opener, 3-cm-wide angled press wheels (35-cm diameter), and a clod deflector attached in front of the runner opener. Both planters were adjusted to plant at a depth of 4 to 5 cm, with planting speed of 6 km/h. Distance between rows was 75 cm. In all plots, corn was sown at approximately 85000 seeds ha–1.

Nitrogen as ammonium sulfate (21–0-0) and P2O5 as super-phosphate (0–20–0) at 240 and 70 kg ha–1, respectively, were incorporated into the soil before disc harrowing in conventional tillage and reduced tillage plots, whereas it was applied to the soil surface before corn sowing in no-tillage plots. In all plots, weed control was achieved with alachlor, 2-chloro-N-(2,6-diethylphenyl)-N-(methoxymethyl)acetamide, plus atrazine, 6-chloro-N2-ethyl-N4-isopropyl-1,3,5-triazine- 2,4-diamine, (Lasso-AT 33.6/14.4 SC at 5 L ha–1) applied preemergence, and also with rimsulfuron, 1-(4,6-dimethoxypyrimidin-2-yl)-3-(3-ethylsulfonyl-2-pyridylsulfonyl)urea, (Rush 25 WG at 50 g ha–1) applied postemergence for the control of johnsongrass (Sorghum halepense L.). In 1998, 1999, and 2000, mechanical cultivation was also used to control weeds in conventional and reduced tillage treatments when corn was at the V-5 to V-6 stage of growth. The mechanical cultivation was used to follow exactly the standard agronomic practices commonly used for corn production by most farmers in Greece. The experimental area was irrigated similarly with sprinklers eight times in the first year with a 350-mm total amount of water, seven times for the other 2 yr with a 360-mm total amount of water, and eight times in the last year with a 400-mm total amount of water. First irrigation took place within the first week after corn sowing for all years, with the exception of last year where it was applied a week before sowing because of dry soil conditions prevailing.

Plant number (4 wk after sowing) and silage yield (at approximately 0.5-kernel milk line stage) were determined for all plots in each year. Labor time and diesel fuel consumption were calculated totally for all plots in each treatment and year. Labor and fuel requirements for tillage, planting, fertilization, herbicide application, and harvest were directly associated with field operations and did not include time spent for equipment repairs and preparations. Fuel consumption was calculated after operation in all plots of each treatment (totally 10 plots) topping up the fuel tank of tractor with a graduated cylinder. Fuel consumption included fuel spent for tractor turning in the headlands between the plots. Labor was measured with a stop watch for each treatment. The middle six rows of each eight-row plot of corn were harvested in mid October of each growing season (about 105 d after sowing) with an appropriate two-row silage harvesting machine (Rottinger Mex-profi k, Austria). At this time, random samples of 1 kg biomass from each plot were taken and dried in oven for 72 h at 65°C to determine the relative water content. Then, silage yield was calculated on a 650 g kg–1 water basis.

After corn harvest, conventional tillage was applied to all the experimental area and winter wheat, variety Yecora, was sown around mid November at 150 kg ha–1 (16-cm row widths) at the same experimental plots used for conventional, reduced tillage, and no-tillage corn. Nitrogen and P2O5 as diammonium phosphate (20–10–0) at 120 and 60 kg ha–1, respectively, were incorporated into the soil before wheat sowing. In all plots, weed control was achieved with tribenuron methyl (Granstar 75 WG at 15 g ha–1) applied postemergence.

The experiment was located in the same area each year, with the same plot layout, and was repeated in each growing season following exactly the same procedure, and using the same tractor and machinery. Climatic data during both summer and fall cultivation periods are given in Table 1. Statistical analysis of data was performed by the SPSS (version 10) program. A combined analysis of variance (ANOVA) over years was performed for the plant number and yield data. This was made after the use of Bartlett's test to check for homogeneity of variances of each parameter among years. However, the ANOVA for labor and fuel consumption was performed with the four year measurements as replicates. All treatment means were compared by the protected least significant difference (LSD) at the 0.05 probability level.


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Table 1. Monthly total precipitation and mean air temperature at the Farm of the Aristotle University of Thessaloniki during the four growing seasons of experimentation.

 

    RESULTS AND DISCUSSION
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 SUMMARY
 REFERENCES
 
Number of Corn Plants
The number of emerged plants for all treatments in each year is presented in Table 2. The number of plants with each of the three tillage systems did not differ in 1997 and 2000. In contrast, in 1998 and 1999 the number of plants was lower (by 26.4 and 16.2%, respectively) with no-tillage than with conventional tillage. The number of plants in 1998 was lower by 15.5 to 35.6% for all treatments compared with those of the previous year. This could be attributed to the unfavorable soil conditions during corn sowing (early July). In particular, the low level of soil moisture due to low precipitation before sowing (2 mm from June to July) (Table 1), resulted in difficulties during sowing in all tillage systems. This was more pronounced in no-tillage plots apparently because of the incapacity of the sowing machine to penetrate the dry soil surface resulting in lower number of emerged plants per hectare. In the last year (2000), because of irrigation in all plots before sowing, the situation appeared improved and the number of plants did not differ in any case. In all years, reduced tillage plots had always similar number of plants compared with conventional tillage plots. Moreover, there was always a greater uniformity regarding plant population in the control treatment and in reduced tillage treatment compared with no-tillage. This could be attributed to the tillage technique and also to the different technology of the sowing machines used. Differences in plant population between tillage systems resulting in lower corn yields in some years have been previously reported (Potter et al., 1996). Also, reductions in early corn growth and, in some cases, in final grain yields have been reported and were attributed to lower early season soil temperatures under no-tillage (Vyn and Raimbault, 1993). Similarly, Smith et al. (1992) reported that no-tillage reduced corn emergence by 8 to 20% compared with conventional tillage. By contrast, plant density of corn following alfalfa was found to be significantly higher under no-tillage than plow tillage (Karunatilake et al., 2000).


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Table 2. Number of corn plants as affected by tillage systems in each growing season.

 
Earlier emergence and faster growth rate for corn plants were observed in no-tillage plots during the early growth stages (data not shown). This was probably due to both higher level of soil moisture in no-tillage plots (because of lower loss of soil moisture under no-tillage practice) and shading by the residue (straw) of the previous crop. However, no significant differences in corn growth were observed between treatments later in the growing season. On the other hand, Wicks et al. (1994) reported that early corn growth was retarded by increasing wheat residues because of reduced soil temperatures, but after tasseling, corn grew taller because of increased soil moisture. In addition, no-tillage corn has been found to require an average of two more days to reach 50% emergence compared with conventional and chisel tillage and much of this delay in the emergence was attributed to reduced soil temperatures (Hayhoe et al., 1993) and to the presence of high levels of wheat residues on the soil surface (Opoku et al., 1997) in no-tillage treatments.

Corn Silage Yield
Corn silage yield for all treatments in each year is presented in Table 3. Silage yield did not differ among treatments in 1997, 1999, and 2000; however, in 1998, it was lower in no-tillage than in conventional tillage cropping. In that year, as mentioned previously, the number of plants was also lower (by 26.4%) in no-tillage than in conventional tillage (Table 2). However, silage yield reduction was not proportional to the plant number reduction. Thus, silage yield in no-tillage was only 13.5% lower than conventional tillage (Table 3). Moreover, differences in plant number between no-tillage and conventional tillage in 1999 (by 16.2%) did not have any significant effect on silage yield. This could be attributed to the corn plants compensation for low population. In addition, a substantial number of those plants (about 40%) gave one extra thin tiller with ear (data not shown), reducing thereby the effect of lower plant number on silage yield. In 1998, however, there was a significant difference in silage yield because the difference in plant number that year was much greater than in 1999. The lower corn yields which were observed with no-tillage than with other tillage practices were associated with plant population differences between tillage systems, with low plant populations in no-tillage plots restricting corn yield in some years (Potter et al., 1996).


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Table 3. Corn silage yield as affected by tillage systems in each growing season.

 
The findings of this experiment agree with those of Smart and Bradford (1999) who found that yields for no-tillage were lower than for conventional tillage of the first cropping year, whereas, yields were equivalent or greater than conventional tillage yields in the next 2 yr. Similarly, Griffith et al. (1973) and Hesterman et al. (1988) reported that no-tillage corn produced greater or similar yield on well-drained soils than moldboard plow tillage. On the other hand, the results are in contrast to other previous studies (Pierce et al., 1992; Swanton et al., 1995; Opoku et al., 1997), where corn following wheat always had higher yields in conventional tillage than no-tillage systems, especially, where wheat residues remained in the zone above the corn row.

Wheat Yield
Despite differences among growing seasons (overall mean of yields was 3.66, 5.50, 4.00, and 4.95 Mg ha–1 in 1998, 1999, 2000, and 2001, respectively), no significant differences were observed in wheat yield among tillage practices. Yield differences among years could be attributed to rainfall variation among growing seasons, particularly to the amount and distribution of rainfall during the critical period of wheat growth (March–May). This is important since spring climatic conditions (drought and high temperature) are the main factors that affect winter wheat growth under Mediterranean conditions (García del Moral et al., 2003; Matsi et al., 2003). Thus, the lower yields recorded in 1998 and 2000 could be attributed to the unequal distribution of rainfall in the spring of 1998 and to the low amount of rainfall in the spring of 2000 (Table 1), whereas the satisfactory amount of rainfall, evenly distributed during the critical period of growth could account for the higher yields in 1999 and 2001.

Labor Time and Fuel Consumption for Corn Production
Labor time and fuel required during the various corn stages are presented in Table 4. There was considerable saving in time and fuel during seedbed preparation and crop establishment. Thus, labor time use with no-tillage was 63.2% in 1997, 70.0% in 1998, 50.9% in 1999, and 62.2% in 2000 less than conventional tillage. The fuel required with no-tillage was 75.1% in 1997, 83.0% in 1998, 69.4% in 1999, and 73.8% in 2000 less than conventional tillage. In addition, labor and fuel use in reduced tillage was 9.0 to 14.9%, and 13.8 to 23.0% less than conventional tillage. In 1998, greater fuel consumption and time required for crop establishment with conventional tillage and reduced tillage than the other years (Table 4). This was due to the unfavorable soil conditions during seedbed preparation which required extra soil tillage. Despite the extra soil tillage, the number of plants and silage yield were lower in 1998 compared with the other years (Table 2) and only that year (1998) showed a significant reduction in silage yield (Table 3). This unfavorable situation was avoided the next years, particularly in 1999, because of rainfall before sowing (Table 1), and in 2000, because of irrigation of the experimental field to facilitate soil tillage or no-tillage before corn establishment.


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Table 4. Labor time and fuel inputs in corn as affected by tillage systems in each growing season.

 
On the average, during seedbed preparation and crop establishment labor use was 3.58 h ha–1 less, a 62.7% reduction, and fuel consumption 27.20 L ha–1 less, a 76.5% reduction, under no-tillage than conventional tillage. The labor and fuel reductions were 0.70 h ha–1 (12.3%) and 6.34 L ha–1 (17.8%), respectively, under reduced than conventional tillage. Similarly, Sijtsma et al. (1998) reported that fuel usage for seedbed preparation and crop establishment was lower with several minimum tillage practices (10.0–23.7 L ha–1) than conventional moldboard ploughing (27.6 L ha–1).

In addition, overall total labor and fuel use, during all growing operations (tillage to harvest), was 4.54 h ha–1 and 31.50 L ha–1 less, respectively, under no-tillage than conventional tillage, a 35.9 and 36.0% reduction, respectively. The labor and fuel reductions were 5.6 and 7.2% respectively, under reduced than conventional tillage. The findings of this experiment were similar with those of Franzluebbers and Francis (1995) who found that fuel consumption was 48% less with no-tillage than with traditional tillage for different types of corn and sorghum management systems. Significant reductions in labor and fuel consumption have also been reported for corn grown under reduced tillage compared with a moldboard plow system (Weersink et al., 1992; Archer et al., 2002; Luna and Staben, 2002).


    SUMMARY
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 SUMMARY
 REFERENCES
 
The effect of no-tillage, reduced tillage, and moldboard plow tillage on corn emergence and silage yield and on wheat grain yield in double cropping sequence was investigated. Moreover, labor and fuel consumption required for corn production under these three tillage systems was calculated. The data of this study indicate that reduced tillage or no-tillage practices did not greatly affect corn silage yield compared with conventional tillage. Furthermore, these practices provided significant saving in labor and fuel consumption required for corn production, mainly during the period of crop establishment, and did not influence yield of wheat followed corn. The level of soil moisture at sowing may affect corn emergence and establishment particularly with no-tillage. Lack of adequate moisture can be overcome by irrigation before sowing. Furthermore, a significant advantage of no-tillage corn in double cropping with wheat is that corn can be planted immediately after wheat harvest and no additional herbicide application is necessary. Reduced tillage or no-tillage for late-planted corn following wheat could be successfully implemented under favorable soil conditions at sowing with significant economical benefits for the farmers as an attractive alternative to conventional tillage practices.


    ACKNOWLEDGMENTS
 
The authors are grateful to Professor N. Fotiadis and Professor A. Gagianas, Aristotle University, Faculty of Agriculture, for their critical review and helpful comments regarding a previous draft of the manuscript.

Received for publication February 11, 2005.


    REFERENCES
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 SUMMARY
 REFERENCES
 




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